Unused port adds a PWM/analog channel to a microcontroller

Low-cost, 8-bit, single-chip microcontrollers are stingy when it comes to on-chip PWM (pulse-width-modulation) resources. The use of a PWM resource often forces a designer to sacrifice a capture/compare or timer channel because the PWM channel shares the same on-chip hardware. This Design Idea describes how you can use an on-chip unused synchronous serial port to generate PWM signals and convert them to a slow-moving analog signal (Figure 1). Many microcontroller-based stand-alone electronic units don’t use the synchronous serial port. Thus, you can use the microcontroller’s baud-rate generator and parallel-to-serial-converter blocks to generate bit patterns to form a 256-bit PWM pattern. You can then filter the PWM output with an RC filter to extract an analog signal (Reference 1). The synchronous communication is devoid of the start and stop bits of asynchronous mode, so the bit pattern can generate long periods of high or low level.

You can generate raw data with a decimal value of 165 using this concept (Figure 2). A PWM-conversion cycle consists of generating 256 bits—that is, 32 bytes. The number of “on” bits corresponds to the value of the raw data to convert into PWM. Hence, for 165 bits as the raw data, 165 bits are on and 91 bits are off. To generate a 165-bit on-period, the first 20 bytes—that is, 160 bits—transmit as 0×ff on-state bytes. The trick lies in judiciously composing the 21st, or transition, byte. This byte has some of its LSBs (least significant bits) as ones and the rest as zeros to form the required length of the on-period. In this case, the circuit needs five more on bits: 160+5=165. Hence, the transition byte should have a 00011111b pattern (byte=0×1f).

Figure 3 illustrates the process in flow-chart form. You can tailor the PWM frequency to your application by selecting a crystal, PLL (phase-locked loop), and baud rate. A simple RC filter can convert the PWM into a slow-moving analog value. Although this idea describes an 8-bit PWM, you can increase or decrease resolution by changing the total bits per PWM cycle. You correspondingly increase or decrease the conversion time.

Listing 1 provides a sample code for illustrating the concept. The code uses the Microchip PIC18F4525, which has a 4MHz crystal and 10kHz baud rate for the synchronous serial communication, yielding 10,000/256=39.31 Hz of PWM frequency. You can filter it with a 0.1s RC filter, which is sufficient for slow-moving analog signals, such as speed setpoints for motion-control applications. By using a 20MHz crystal, you can achieve synchronous serial baud rates greater than 1.5MHz and PWM frequencies of a few kilohertz.


Figure 1


Figure 2


Figure 3


Reference
1. Mitchell, Mike, “Make a DAC with a microcontroller’s PWM timer,” EDN, Sept 5, 2002, pg 110.